Decking Beams

Including 100mm wide top flange eliminates the necessity for a plywood infill, so cutting down maintenance cost.

Length (m)
2.5, 1.8, 1.2

Weight (kg.)
26.4, 18.0, 11.9

Infill Beams

Using to provide skeletal support for plywood decking

Length (m)
1.7, 1.5, 1. 2, 0.9

Weight (kg.)
9.1, 8.1, 6.5, 5.0

Dropheads

The quick action drophead supplied along with nuts and bolts is designed to fit on standard props or adaptors for cuplock scaffolding.

Maximum axial load:
40kN

Fixed Forkhead

It is used in combination with Universal jack for slab support with aluminum & timber beams

Base Jack
Universal Jack
Universal Jack

This is used at the top of scaffold structure with an adjustment option of raising or lowering the structure

Base Jack

It is made from high grade steel with rolled thread on it & forged jack nut to help the adjustments

Base Plates

Socket Type / Pin Type Base Plate.
This is used to hold the tubes in position & the plate distributes the load.

Adjustable Forkhead

It is made of high-grade steel with rolled threads & the U is used to hold the Timber or Aluminum beams in position for the slab support

1
2
3

1. U head
150 x 170 x 5.8
150 x 200 x 5.8

2. Connecting Pin
3. Bolts & nuts

VERTICAL STANDARD (OPEN END)

Made from 48.3mm diameter x 3.2mm thick high grade steel tube, Lock system Standards (Vertical) are formed by two cups a fixed bottom cup which is welded to the Standard (Vertical) at pre-located intervals i.e. 500mm and a sliding top cup. The forged blade ends of the Ledger (Horizontal) are located into the bottom cup. The top cup is moved down and rotated to secure the components in place and tightened by a hammer blow to give a positive and rigid connection.

Code Length (m) Painted Self Finish Hot Dipped
PL-1310-10 1.000 4.900 4.700 5.100
PL-1310-13 1.300 6.600 6.350 7.000
PL-1310-15 1.500 7.350 7.100 7.800
PL-1310-18 1.800 9.000 8.750 9.600
PL-1310-20 2.000 9.800 9.400 10.350
PL-1310-23 2.300 11.550 11.200 12.300
PL-1310-25 2.500 12.250 11.900 13.090
PL-1310-30 3.000 14.700 14.200 15.600
Ledger (Horizontal)

Made from 48.3mm diameter high grade steel tube with forged steel blade ends, which locate into the bottom cups of the Standard (Vertical) and are locked in place by the corresponding top cups.

Code Length (m) Painted Self Finish Hot Dipped
PL-1311-06 0.600 2.370 2.300 2.530
PL-1311-09 0.900 3.404 3.300 3.630
PL-1311-10 1.000 3.750 3.650 4.000
PL-1311-12 1.200 4.430 4.300 4.730
PL-1311-13 1.300 4.850 4.700 5.170
PL-1311-16 1.600 5.870 5.700 6.270
PL-1311-18 1.800 6.600 6.400 7.040
PL-1311-25 2.500 8.900 8.650 9.500
Intermediate Transom (Horizontal)

Made from 48.3mm diameter high grade steel tube. They rest upon the ledgers at right angles to reduce the span and provide extra support for boards. One end is provided with an integral locking device to prevent any movement along with the ledgers during use.

Code Length (m) Painted Self Finish Hot Dipped
PL-1313-05 0.565 4.000 3.900 4.290
PL-1313-08 0.795 4.850 4.700 5.150
PL-1313-08 1.200 6.280 6.100 6.700
PL-1313-13 1.300 6.590 6.400 7.000
PL-1313-18 1.800 8.340 8.100 8.900
PL-1313-25 2.500 10.900 10.600 11.650
Inside Transom

Made from 48.3mm diameter high grade steel tube. Drop into place over the ledgers and are secured with a locking device to prevent movement. Act as conventional transoms but extend beyond the inside ledger to provide intermediate support to one or two inside boards.

Code Length (m) One Board Two Board
PL-1650 0.500 2.400 2.465
PL-1651 1.000 3.404 3.493
PL-1652 1.500 3.750 3.848
PL-1653 2.000 4.400 4.514
Beam Bracket

Beam Brackets are made from 48.3mm diameter high grade steel tube and are used to provide support to beam formwork from also support standards with provision for accepting jacks or fork heads. It has a safe load carrying capacity of 1500 kgs. The beam bracket distributes the load throughout the surrounding cuplock system structure, thus reducing excessive strain on all components

Code Length (m) Weight (kg)
PL-1658 1.000 4.700
PL-1659 1.500 6.400
Swivel Face Brace

Diagonal braces are made from 48.3mm diameter high grade steel tube with a swivel blade at each end. They are placed diagonally from ledger to ledger, next to the standards to which they are fitted.

Code Length (m) Weight (kg)
PL-1654 2.5 x 20 11.500
PL-1655 2.50 x 15 10.700
PL-1656 1.80 x 2.0 9.800
PL-1657 1.80 x 1.5 8.700
Tubular Hop-up Brackets

Hop-up Brackets are made from 48.3mm diameter high grade steel tube and are used to increase the width of working platform used in conjuction with transoms / intermediate transoms or inside- board transoms. Thay incorporate a cup joint at the outside end to allow the fitting of an inside ledger which links the hop-up brackets and supports transoms / intermediate transoms.

Code Length (m) Weight (kg)
PL-1660 1 Board 1.800
PL-1661 2 Boards 6.300
PL-1662 3 Boards 7.700
Batten Hop-up Brackets

Hop-up Brackets are made from 48.3mm diameter high grade steel tube and are used to increase the width of working platform used in conjuction with transoms / intermediate transoms or inside-board transoms. Thay incorporate a cup joint at the outside end to allow the fitting of an inside ledger which links the hop-up brackets and supports transoms / intermediate transoms.

Code Type Weight (kg)
PL-1660 1 Board 2.300
PL-1661 2 Boards 6.600
PL-1662 3 Boards 7.600
Decking Beam

Decking Beams are designed with 100mm top flange which gives more support to the plywood. Tongue of the drop heads are inserted in the slots of the decking beam at both ends.

Code Length (m) Weight (kg)
PL-1628 1.200 13.400
PL-1626 1.800 20.000
PL-1643 2.500 28.000
Infill Beam

They are manufactured from 2mm thick top quality steel sheet and are designed to be used with the decking beams and are spaced out at predetermined centres to support the plywood.

Code Length (m) Weight (kg)
PL-1644 0.900 5.230
PL-1645 1.200 6.700
PL-1646 1.500 8.700
PL-1647 1.700 9.800
Drophead

The quick action drophead is designed to fit on standard props or adaptors for cuplock scaffolding. The primary head remains in contact with the concrete while the secondary head and its supporting wedge arte released by a single hammewr blow. The deophead has a load carrying capacity of 40kN.

Code For Tube OD (mm) Weight (kg)
PL-1625 48.2 5.000
Cantilever Frame

This frame has ledger blades to be fitted into Cuplock standards at one end and with provision for accepting jacks in three positions at the other end at 1.2m, 1.25m and 1.3m from centerline of the standard.

Code Length (m) Weight (kg)
PL-2612 1.000 14.500
PL-2613 1.500 16.500
Cantilever Beam Frame
Code Length (m) Weight (kg)
PL-2631 1.000
PL-2632 1.500
Return Transom

Return Transom is used at the end of a scaffold run where it meets another scaffold running at right angles to it. The U-shaped return section of the transom hooks over the ledger of the adjacent scaffold, closing off the gap between the two scaffold.

Code Length (m) Weight (kg)
PL-1666 8.500
Omega Transom

Omega Transoms are manufactured from press bent section with flange type extensions on both sides provides a strong support for working platform with Cuplock steel battens.

Code Length (m) Weight (kg)
PL-1667-A 1.300 7.200
PL-1667-B 1.800 10.000
PL-1667-C 2.500 24.800
Top Cup

The captive mobile cups are made out of Malleable cast iron to ensure rough site handling.

Code Lug For Tube OD (mm) Weight (kg)
PL-1390-113C 3 60.0 0.440
PL-1390-114C 4 60.0 0.440
PL-1390-113F 3 48.3 0.430
PL-1390-114F 4 48.3 0.430
Bottom Cup

Bottom cups are pressed from high quality steel and are welded on vertical.

Code Sheet Thick.(mm) For Tube OD (mm) Weight (kg)
PL-1390-140 4.0 48.3 0.200
PL-1390-145 4.5 48.3 0.220
PL-1390-160 4.0 60.0 0.215
PL-1390-165 4.5 60.0 0.240
Ledger Blade
Code For Tube OD (mm) Weight (kg)
PL-1390-122-48C 48.3 0.222
PL-1390-122-48P 48.3 0.217
PL-1390-122-60C 60.0 0.265
PL-1390-122-60P 60.0 0.260
Ledger Swivel

SF-1390-121
Tube OD : 48.3mm
Weight : 0.365 kg.

Wedge Plate

SF-1315
Tube OD : 48.3mm
Weight : 1.200 kg.

Transom Blade

SF-1390-123
Tube OD : 48.3mm
Weight : 0.276 kg.

Return Device

SF-1668
Weight : 1.500 kg.

Transom

SF-1390-16
Tube OD : 48.3mm
Weight : 1.100 kg.

Spigot

SF-1390-15
Tube OD : 38mm
Weight : 0.710 kg.

Cantilever Frame

Available Sizes:
L : 1.5M – L : 1.0M

Cantilever Beam Frame

Available Sizes:
L : 1.5M – L : 1.0M

Internal Beam Bracket

Available Sizes:
L : 1.5M – L : 1.0M

Assembly of decking on Cuplock Scaffolding

Space out socket bases and stand in jacks if required (plain shank at top).

Assemble a standard on a jack and two ledgers at right angles in a lower cup of this standard. Drop the upper cup of the joint over the two blade ends. Do not tighten.

Take a second standard and assemble on another jack, fixing the blade end of the previously assembled ledger into the cup of this standard. Repeat for the third standard to complete a right angled comer.

Add the fourth standard and two more ledgers in a similar manner to complete the assembly of 4 standards and 4 ledgers.

Add the upper layer of four ledgers and two braces and assemble the upper jacks and drop head assembles on the top of the completed supporting grid.

Finally, add the primary beams and infills in the completed support structures and as grids are completed, tighten all joints.

Adjacent supporting grids may be added in a similar way and primary beams and infills added until the required area is completed.

Dismantling Procedure
Dismantling follows the same procedure whether the techniques of ‘early striking’ are followed or not.

The advantages of early striking is that the primary beams and infills may be removed while the concrete soffit remainssupported and completely undisturbed during it’s curing period. The primary beams and infills may therefore be re-used this time, thus gaining further concrete production with only and additional set of supporting components.

Primary beams and infills may be removed by striking the drophead wedge. While the primary head of the drophead remains in contact with the concrete, the striking of the wedge allows the beams to drop about 115mm only giving sufficient clearance for the removal of the infills.

Whether the advantages of ‘early striking’ are taken or not, complete safety in dismanting operations is ensured as primary beams and infills cannot fall to the ground but after striking, must be removed manually.

To assemble Decking on Cuplock Scaffolding remove the drop head assembly from the jack at one end and connect it to the beam. The completed beam with its drop head can now be raised and dropped over the jack.”

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